High Speed Semi-Automatic Die Cutting Machine with Stripping Unit

High Speed Semi-Automatic Die Cutting Machine with Stripping Unit

MY  EPA

  • Technical specs:
Model Device MY1200EPA MY1300EPA MY1500EPA
Max. Paper Dimensions mm 1200*780 1300*960 1500*1100
Min. Paper Dimension mm 350*350 four hundred*410 500*410
Max. Die-chopping Measurement mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Pressure T three hundred 300 300
Max. Paper Thickness mm 1-7 one-seven 1-seven
Die-reducing Precision mm ±0.five ±0.five ±0.5
Whole Energy KW 22.5 22.5 26.five
Complete Weight kg 14500 16000 19000
All round Dimension mm 8000*4000*2350 9100*4250*2345 9600*4700*2400

 
 
. Features of the equipment:
Principal Features:

  • The Bobst variety cut construction can make the cutting platform movement like a scissor, it will understand a complete and less difficult reduce.
  • Major worm equipment utilizes alloy copper material, right after the knowledgeable operator’s handbook scraping treatment method and strict common tests, it can assures the driving components ten several years life.
  • The main chains undertake imported British Renold brand name, the distinctions of ten chains are less than .2mm.
  • The hook up in between gear box and driving shaft adopts sleeve and pin framework making certain a sturdy link.
    • Velocity:  

The equipment adopts frequency controller to obtain stepless velocity acceleration which can achieve to 4500 occasions for every hour. Throughout genuine generation, it can normally run at 3800 to 4000 occasions for each hour according to the top quality of the board. If the quality of the paper is very good, a excellent operator even can function the equipment at 4200 occasions per hrs CZPT sensation as well challenging.

  • Basic safety:

As it is revealed in the picture of the machine, the machine adopts rear element paper feeding technique which retains the operator absent from the die-slicing component. The mounting and adjustment of the die plate is also accomplished outside of the die-cutting portion with sensors and detectors at die-chopping component to make certain that the device can not be began when the die-cutting plate is at adjustment position.
Apart from the sensors at die-cutting element, there are sensor or method switches at window component to make the total device at monitoring position to guarantee its security.

  • Operation convenience:

There is Male-equipment interface put in in the control panel which will exhibits the basic safety status of the machine as nicely as malfunctions to facilitate the operator. Digicam is also mounted in front of the operator for him/her to monitor the procedure position at the shipping and delivery part.

  • Major Constructions and Key Materials Used
    • Four Main Large Elements:

They are referring to: base station, relocating system, higher platform and equipment wall. The base station is manufactured of gray solid iron -HT two hundred the shifting platform is ductile iron – QT forty two-ten and the device wall is high quality A3 metal.

  • Main Push:

 
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear forms a relocating established to make certain steady pressure out put of not much less than 300 tons.
The content for the worm shaft is 40Cr with quenching treatment method and equipment hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-four.
 
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.

  • Die-slicing and Creasing Part:

The drive is transferred through crank rod to pendulum which will provide the moving platform to go up and down to reach die-lower and creasing objective.
The pendulum is created of higher quality ductile iron. The pendulum axis is carried out by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 variety computerized die-chopping and creasing machine. Compared with computerized die-cutting and creasing machine which is used for cardboard die-chopping, this type of semi-automated die-slicing and creasing equipment is mainly employed for corrugated board which needs much less force for die-chopping, in this case quite some producers have manufactured smaller sized width on the pendulum and smaller sized diameter on the pendulum shaft. We preserve wider pendulum and greater diameter on its shaft to make our machine final for a lengthier existence.
The die-chopping plate employs 7 mm seventy five Crl plate which has far more hardness and existence span than the manganese plate.  

  • Board Conveying:

 

It adopts three-cam intermittent positioning gadget to guarantee the boarding conveying exact and stable.
The equipment utilizes gripper bar sort with 12A extended joints chain which is much less in excess weight and much less shock to the intermittent device under the precondition to ensure the strength of the chain. The brand of the chain is Renold U.K with high exact and good quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge type- mild in bodyweight and higher

  • CZPT Element

 

The electrical parts are made and assembled in accordance to the CZPTpean CE standard and utilizes globe broad identified brand name items.

  • Installation of Die

The die mounting and dismounting adopts side withdrawing approaches which time saving and straightforward for procedure.
There are two approaches for the fixation of the die-either by bolt or clippers which are subject to customer’s suggestions.
The chase locking is pneumatic which is simple, handy and dependable.

  • Special Characters of Our Device:
    • Clever And Unique Entrance Lay Design:

 
Compared with the card board sheet, the corrugated board has more strength. If the corrugated board abnormally reaches to the front lay, it will harm the entrance lay and the gripper bar when the entrance lay reaches to its highest place.
CZPTly the producers will install sensors on this component to cease the machine when the paper is fed abnormally to the front lay. Nonetheless, when the machine is managing at the large pace, the inertia will carry the machine to run for a while to make the front lay to its maximum stage and then also injury the front lay and the gripper bar.
Our special layout is that when the abnormal board feeding happens and being detected, the entrance lay can by no means reaches to its highest stage which tends to make free of charge from entrance lay and gripper bar damages due to the fact of abnormal paper feeding.
As it is our unique layout, so there is no photo to be demonstrated right here.

  • Optional Supply System:

According to the requirement of the shopper we can do the delivery platform possibly square kind or E variety (as proven in the photo) . If the shopper has sufficient pallets, he can select square type. If the client does have enough pallet, he can choose, E type system for which will also offer four delivery trolleys.

  • Pneumatic Pre-loading and Lifting Action Unit:

The pre-loading unit is pneumatic pushed. When 1 paper dimensions is established, when you do other pile of pre-loading, there is no hassle of you to reset the pre-loading device, you can just push the button and the equipment will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.

  • Dancing Roller Feeding:

Quite some of the die-reducing device producers use direct feeding approach which is the operator will feed the board directly to the mouth of the gripper. What we have discovered that the feeding time to the gripper is only .3 seconds which tends to make the board feeding work hard and inaccurate.
Our machine utilizes an additional dance roller feeding program whose board feeding time can be increase to .6 next. Collectively with the conveying areas it helps make an less complicated perform of the operator and quicker in effectiveness of the machine.
For illustration:  If an operator operates the direct feeding semi-automated die-chopping device at 3300 sheets per hour, he can easily operate our machine at 3700 – 4000 sheets per hour.
V. Conveying Portion:
The board acquired by the dance roller will go by means of a conveying part with belt conveying and belt pressing which helps make the board currently being pressed just before achieving to the entrance lay.
Prior to the board reaches to the front lay, he will be repositioned by the aspect lay.
By these methods, the board conveyed by the dance roller will be far more exact and secure when they get to to the gripper bar.
There is also detector to detect the position of the board. If board does not arrive to the entrance lay at standard placement, the detector will ship signals to cease the machine.

 

  • Striping Element
    • Striping is half striping which can strip off 3 – edge waste of the board.
    • There are upper chase, middle chase and reduce chase exactly where the male, elastic block and female die are positioned to strip off the waste.

  • None-stop Feeding and Supply

This type of device has our patented method – non-stop feeding and delivery capabilities which can lessen the operating stress of the operator and increase the operating efficiency of the machine
 
Below this program, the pre-piling is at the side of the operator. The pre-piled board can be transported underneath the main pile when the principal pile is detected short of paper.
At the shipping and delivery portion, when the board is reduce to be about one meter, the equipment will drive the die-minimize board pile out of the equipment delivery element so that it is simple for the operator to attract them to the selected location CZPT the require of stopping the device.  

  • Configurations:
Title Brand and Origin Remarks
CZPT SKF Swiss Crucial component
IKO Japan or HangCZPT, China Not essential part
Chain Renold U.K Primary Chain ( Discrepancy of considerably less than .two mm for per 10 chains of device chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contractor, buttons TELEMECANIQUE
France
 
Picture CZPT Switch Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Main Motor Siemens Joint Undertaking
PLC Delta, ZheJiang  
Guy-equipment Interface Delta  
Pneumatic Parts Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and shipping and delivery CPG ZheJiang  

 
 

High Speed Semi-Automatic Die Cutting Machine with Stripping Unit

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